Tuesday, 4 September 2012

TESTING FEASIBLE AS PER NATIONAL/INTERNATIONAL STANDARDS

SWITCHGEAR TESTING AND DEVELOPMENT STAT

TESTS FEASIBLE AS PER NATIONAL/INTERNATIONAL STANDARDS AT CPRI, STDS, BHOPAL
 S. No. Name of the Equipment Relevant Latest Standard Type of test Feasible Upto---
1  H.V. Circuit Breaker & Switchgear Panel with Circuit Breaker  IS:13118; IEC:60056; IS:3427; IS:12729; IEC:60298; IEC:1233 Short circuit current making & breaking test. 44kA at 12kV, 13.1kA at 36kV.
Short time Current test. 200kArms for 1.0 second.
Capacitive current switching test 125A(3f )at12kV,500A(1f )at 9.8kV
Dielectric tests. 132kV class .
Mechanical operation test. All ranges.
Test to verify degree of protection of enclosures. IP-1X to 5X & IP-X3 to X5.
Temperature rise test. 25,000 Amps.
Inductive load current switching test. 6.6kV, 0.3kArms
 2 HT switches/ Line sectionalizer IS:9920-1; IS:9920-2; IS:9920-3; IS:9920-4; IEC:60265-1; IEC:60265-2; IEC:60694 SC Making capacity test. 44kA at 12kV, 13.1kA at 36kV.
Rated Making & Breaking cap. Test 630A at 12kV(3f),800A at 27.5kV(1f )
Short time Current test. 200kArms for 1.0 second.
Dielectric tests. 132kV class.
Mechanical Endurance test. 132kV class.
Temperature rise test. All ranges.
 3  Isolators IS:9921(Pt1); IS:9921(Pt2&3); IS:9921(Pt4&5); IEC:60129,1984 Short time current test. 200kArms for 1.0 second.
Dielectric tests. 132kV class.
Mechanical endurance test. All ranges.
Temperature rise test. All ranges.
4  Power & Distribution transformers & Traction transformers IS:2026(Pt1); IS:2026(Pt2,3&4); IS:1180(Pt1&2); IEC:60076-1 to 5; IS:11171; IEC:60310   Measurement of winding resistance. All ranges. 
Measurement of voltage ratio & check of voltage vector relationship. All ranges.
Measurement of impedance voltage/ short circuit impedance and load loss. Loss measurement feasible upto 10MVA, 33/11kV class
Measurement of no-load loss and current. Loss measurement feasible upto 10MVA, 33/11kV class
Measurement of insulation resistance. All ranges.
Dielectric tests. 20MVA, 66kV class for HV test & 5MVA, 66kV class for impulse.
Temperature rise test. 630 kVA.
Short Circuit tests. 40MVA, 220kV class .
Measurement of power taken by fans & oil pumps. All ranges. 
Measurement of partial discharge quantity 100kVA
 5 Current transformer IS: 2705(Pt1 to 4); IEC:60044-1; IEC:60044-3; IEC:60044-6; Short time current tests 170kArms for 1 sec.
Transient response test.   400kV class.
Temperature rise test. 25,000Amps.
Lightning impulse voltage test. 132kV class.
High voltage power frequency test. 132kV class.
Determination of errors & other characteristics. 10,000/1Amps and 5Amps
Partial discharge measurement 66kV class
 6  HT fuses IS:9385-1; IS:9385-2&3; IS:9385-4; IEC:60282-1; IEC:60282-2; IEC:60282-3;  Short circuit breaking capacity.   44kArms at 12kV; 13.1kArms at 36kV.
Dielectric tests. 132kV class.
Temperature rise test. All ratings.
Test for time current characteristics. All ratings.
Test for strikers All ratings.
 7 Surge arresters  IS:3070-1; IS:3070-3; IEC:60099-1; IEC:60099-4 Voltage withstand test 132kV class.  
Power frequency voltage spark over test 350kVrms.
Standard lightning impulse sparkover test. 800kVpeak.
Lightning voltage impulse sparkover test. 800kVpeak.
Pressure relief test. 40kArms at 12kV; 800A at 220kV
 8 Reactors  IS:5553-1&2; IS:5553-3; IS:5553-4; IS:5553-5&6; IS:5553-7&8; IEC:60289 Measurement of winding resistance. All ratings.
Measurement of voltage ratio. All ratings.
Measurement of impedance voltage/ short circuit impedance and load loss. All ratings.
Measurement of no-load loss and current. All ratings.
Measurement of insulation resistance. All ratings.
Dielectric tests. 350kV(P.F.) & 800kV(Impulse)
Temperature rise test. 200kVAr.
Short time withstand current test. 915MVAr.
Interturn over voltage test. All ratings.
 9  Busducts IS:8084 Short time current test. 200kArms for 1 sec.
Impulse voltage withstand test. 800kVpeak.
Temperature rise test.  25,000Amps.
Power frequency voltage withstand test 350kVrms. 
 10 Auto-reclosures  IS:7576 Test to prove mechanical operation. All ranges.
Temperature rise test. All ranges.
Short circuit make-break test. 44kArms at 12kV; 13.1kArms at 36kV.
Time current characteristics test. All ranges.
Control unit surge withstand test. All ranges.
11 Line traps  IS:8793,1978  Measurement of  inductance of main coil. All ranges.
Measurement of blocking impedance. All ranges.
Measurement of tapping losses.  All ranges.
Insulation tests. 132kV class
Short time current test. 915MVAr
12  DC Breakers  IS:13947-1&2; IS:60947-1; IS:60947-2 Short circuit duty cycle tests. 80kA DC at 1.5 kV.
Tripping characteristics. 630 Amps.
Temperature rise test. 100Amps. 
13 Voltage transformer IS:3156(Pt1,2 & 3); IEC:60044-3; IEC:60186   Short circuit withstand capability test. 22kV class.
Temperature rise test. All ratings.
Lightning impulse voltage test. 132kV class.
High voltage power frequency test. 132kV class.
Determination of errors & other characteristics. 132kV class.
Partial discharge measurement. 66kV class
 14 HT switchgear panel   IS:3427; IEC:60298 & as per client's requirements  Short time current test. 200kArms for 1 sec. 
Internal arc test.  44kArms at 12 kV for 0.1 sec. 13.1kArms at 36kV for 0.1 sec.
15  Motor terminal box  As per client's requirements  Through fault current test. 200kArms for 1 sec. 
Internal fault current test.  44kArms at 6.6 kV for 0.1 sec.
16 Spacers for Bundled conductor IS:10162 & As per client's requirements & Power Grid Specifications Fault current test. 40kArms for 0.1 sec.
17 HV Contactors IS:9046; IS:13118; IEC:60470 Rated making & breaking capacity test. 7.2kV, 4.0kArms
18 LT Air circuit breakers, MCCBs for voltage not exeeding 1000V IS:13947(Pt1); IS:13947(Pt2); IEC:60947-1; IEC:60947-2 All Sequences i.e. Test Sequence I, II, III, IV, V, combined & Individual pole short circuit test sequence. EMI/EMC compatibility tests. All ranges.
19 Circuit Breakers for Over current protection for household & similar installations, Miniature circuit breakers (MCB) IS:8828; IEC:60898 All test sequences i.e. Test sequence A, B, C, D, E
All ranges.
20 Low voltage fuses for voltage not exceeding 1000V IS:13703(Pt1); IS:13703(Pt2/sec1 & 2); IEC:60269-1; IEC:60269-2; IEC:60269-2-1; IEC:60269-3; IEC:60269-3-1 All Tests All ranges.
21 Low voltage fuse bases for voltage not exceeding 1000V IS:13703(Pt1); IS:13703(Pt2/sec1 & 2); IEC:60269-1; IEC:60269-2; IEC:60269-2-1 All Tests. All ranges except for degree of protection, which is feasible for 1X to 5X & X3 to X5.
22 Air break switches, Air break disconnectors, air break switch disconnectors, fuse combinations for voltage not exceeding 1000V IS:13947(Pt1&3); IEC:60947-1; IEC:60947-3 All Test Sequences i.e. I, II, III, IV All ranges.
23 Carrier & Bases for Rewirable type fuses IS:2086 All Tests except ignition test. All ranges.
24 Composite unit of air break switches for rewirable type switches for voltage not exceeding 650V, AC21, 100A IS:10027 All Tests. All ranges.
25 AC Miniature circuit breaker boards 1000V IS:13032 All Tests All ranges except for degree of protection, which is feasible for 1X to 5X & X3 to X5.
26 Residual current operated circuit breaker IS:12640 All Tests i.e. routine tests, Test sequence I, II, III, IV All ranges.
27 Factory build assemblies of switchgear & controlgears for 1000V IS:8623(Pt1&2) All Tests All ranges except for degree of protection, which is feasible for 1X to 5X & X3 to X5 & for dimension of 2.5m in all direction.
28 For enclosed distribution board & cutouts 1000V IS:2675 All Tests. All ranges except for degree of protection, which is feasible for 1X to 5X & X3 to X5 & for dimension of 2.5m in all direction.
29 Contactors & motor starters for voltages at exceeding 1000V IS:13947(Pt1) IS:13947(Pt4/sec1); IEC:60947-1; IEC:60947-4-1; IEC:60947-4-2 All Tests i.e. Test Sequences I, II, III, IV, V EMI/EMC compatibility tests. All ranges except for degree of protection, which is feasible for 1X to 5X & X3 to X5.
30  Electric power connectors above 200A IS:5561 Resistance test. All ranges.
Temperature rise test. All ranges.
Short time current test. 200kArms for 1 sec.
Dimensional check All ranges.
31 Energy Meters (All types) IS:13779; IS:13010; IS:14697; IEC:61036; IEC:60687; IEC:60521; CBIP REPORT NO. 88 All tests. All ranges.
32 All Electronic equipments, like Static Relays, Breakers, contactors, starters, Electronic ballast, Medical equipments, etc. IEC 61000-4-2 Immunity to Electrostatic discharge Contact discharge: 8.0 kV Air Discharge : 15.0 kV
IEC 61000-4-3 Radiated Electromagnetic RF immunity Up to 1.0 GHz
IEC 61000-4-4 Immunity to Electrical fast transient/burst 250 V to 4.4 kV
IEC 61000-4-5 Immunity to Surge 250 V to 6.6 kV
IEC 61000-4-6 Conducted Electromagnetic RF immunity Up to 300 MHz
IEC 61000-4-11 Immunity to Power Quality Failure All ranges
CISPR 11; CISPR 14; CISPR 16; CISPR 22 Conducted and Radiated Electromagnetic RF Emission. Up to 1.0 GHz

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